In today’s rapidly evolving textile manufacturing industry, sustainability is no longer optional—it’s a necessity. As environmental regulations tighten and global brands demand greener supply chains, the spotlight has turned to eco-conscious innovations. At the forefront of this green revolution in India is Orange O Tec, a trailblazer in digital textile printing, with its groundbreaking Green Edge Series—a line of advanced pigment-based digital printers designed to align industrial output with environmental responsibility.
Pioneering Sustainable Innovation from India’s Textile Hub
Headquartered in Surat, Gujarat, the heart of India’s textile belt, Orange O Tec Pvt. Ltd. was founded in 2011 with a vision to modernize the printing landscape. Over the past decade, the company has installed over 600 machines across India, achieving a turnover of ₹250+ crores, solidifying its role as a trusted leader in textile printing technology.
The Green Edge Series is Orange O Tec’s flagship sustainable innovation. Designed with an eco-first philosophy, it combines waterless printing, reduced chemical usage, and high-speed output, setting new standards for efficiency and environmental compliance in textile manufacturing.
What Makes the Green Edge Series Unique?
At its core, the Green Edge Series is a direct-to-fabric pigment printing solution. Unlike traditional methods that require multiple water- and chemical-intensive steps—such as steaming, washing, and post-treatment—Green Edge printers use a single-step printing process. This not only shortens production timelines but significantly reduces the ecological footprint.
Compatible Fabrics and Applications:
- Fabrics: Cotton, polyester, blends, and synthetic textiles
- End Products: Fashion apparel, home furnishings, promotional fabrics, t-shirts, tote bags, and more
The technology is available across several printer models, including:
- FabPro 1i & 2i (Made in India)
- Homer K24, K32, K64
- Rocket (for high-volume industrial use)
These machines deliver print speeds ranging from 2,200 to 60,000 linear meters per day, offering tailored solutions for small businesses and large-scale exporters alike.
Pigment Ink: Clean Chemistry for Better Printing
Central to the Green Edge Series’ eco-innovation is its proprietary pigment ink technology. Developed to overcome the challenges of conventional dye-based systems, these water-based inks are:
- APEO-Free (The product does not contain any alkylphenol ethoxylates.) and non-toxic
- Made from nanoscale pigment particles for high resolution
- Durable across washing, rubbing, dry cleaning, and perspiration
By forming a thin, flexible film on the fabric—cured at just 160°C—these inks eliminate the need for post-treatment, making the process more efficient and eco-friendlier.
Environmental Impact: Why Pigment Printing Leads the Way
Textile dyeing and printing are among the most polluting industrial processes. Traditional techniques consume vast amounts of water and energy while discharging harmful chemicals. The Green Edge Series directly addresses these issues:
Sustainability Highlights:
- 💧 90–95% Water Savings: No steaming or washing needed
- 🔌 Lower Energy Use: Energy-intensive machinery is bypassed
- ♻️ Reduced Chemical Discharge: Minimal chemical use and safer waste
- 🌍 Lower Emissions: Up to 70% fewer greenhouse gases during curing
These advantages make pigment printing not just a smart environmental choice, but also a long-term viable solution for manufacturers facing increasing green regulations and buyer expectations.
The Market Opportunity: Pigment Printing on the Rise
The global digital textile printing industry has seen significant growth, driven largely by sustainability concerns and technological advancement.
Key Market Trends:
- Market Size (2023): $3.2 Billion
- Pigment Ink Market Share: ~57% of direct-to-fabric segment
- Expected CAGR (2024–2032): 6.5%
- Forecasted Market Size (2032): $5.8 Billion
- Technological Shifts: Growth in AI-based monitoring, automation, and modular upgrades
With pigment ink poised to dominate over 65% of the market by 2030, Orange O Tec’s Green Edge Series is strategically positioned for future growth.
Source: https://dataintelo.com/report/pigment-inks-market?utm_source
India’s Growing Role in the Global Sustainable Printing Ecosystem
Thanks to robust manufacturing capabilities and supportive government policies—such as the PLI Scheme for Textiles, Make in India, and ZLD (Zero Liquid Discharge) mandates—India is quickly becoming a global hub for sustainable textile printing.
Orange O Tec plays a central role in this transformation:
- 600+ Installations in key textile centres: Surat, Tirupur, Ludhiana, Noida
- Monthly Output: Over 3.5 crore linear meters
- In-house R&D in Surat for continuous innovation and machine upgrades
A Scalable Solution for Every Business
Whether you’re a boutique operation or a large-scale exporter, Orange O Tec offers machines tailored to your needs:
| Machine | Output Up to (LM/day) | Printhead | Best For |
| FabPro 1i | 2,200 | Ricoh Gen 6 | Sampling & entry-level production |
| FabPro 2i | 4,000 | Ricoh | Mid-scale fashion printing |
| Homer K24 | 5,000 | Kyocera | Versatile textile applications |
| Homer K32 | 7,500 | Kyocera Katana | Commercial & industrial use |
| Homer K64 | 15,000 | Kyocera Katana | High-throughput factories |
| Rocket | 60,000 | Kyocera Katana | Mass production & export fulfilment |
Why Brands Choose Orange O Tec
In a competitive market, Orange O Tec stands out for its:
- 🇮🇳 Made in India Manufacturing
- 15+ Years of Expertise in textile printing
- PAN India Service Network with 75+ professionals
- Scalable Solutions for growing businesses
Green Edge: A Promise for a Greener Textile Future
As consumer expectations evolve and environmental regulations intensify, textile manufacturers must act decisively. Orange O Tec’s Green Edge Series delivers not only cutting-edge printing technology but also a transformative approach to sustainability.
For businesses seeking to future-proof operations while making a positive environmental impact, Green Edge isn’t just a printer—it’s a promise for a cleaner, greener future in textiles.
